Fastener Material Selection
November 5, 2021
Fastener Material Selection
There is no one fastener material that is right for every environment. Selecting the right fastener material
from the vast array of materials available can appear to be a daunting task. Careful consideration may need
to be given to strength, temperature, corrosion, vibration, fatigue and many other variables. However, with some basic knowledge and understanding, a well thought out evaluation can be made.
Mechanical Properties
Most fastener applications are designed to support or transmit some form of externally applied load. If the strength of the fastener is the only concern, there is usually no need to look beyond carbon steel. Over
90% of all fasteners are made of carbon steel. In general, considering the cost of raw materials, non- ferrous should be considered only when a special application is required.
Tensile Strength
The most widely associated mechanical property associated with standard threaded fasteners is tensile strength. Tensile strength is the maximum tension-applied load the fastener can support prior to or coinciding with its fracture (see figure 1).
Tensile load a fastener can withstand is determined by the formula
P = St x As Example (see appendix for St and As values)
where 3/4-10 x 7” SAE J429 Grade 5 HCS
P = tensile load (lb., N) St = 120,000 psi
St = tensile strength (psi, MPa) As = 0.3340 sq. in
As = tensile stress area (sq. in, sq. mm) P = 120,000 psi x 0.3340 sq. in
P = 40,080 lb.